yilongrefractory

Why must acidic refractory materials be used as the charging material for electric furnaces used for melting cast iron parts?

Currently, electric furnaces used for smelting cast iron (mainly referring to industrial frequency or medium frequency induction furnaces) generally use acidic or neutral materials for furnace lining (i.e., furnace lining refractory materials), while strictly avoiding the use of alkaline materials. The fundamental reason for this is the “chemical compatibility between the furnace lining refractory material […]

Why must acidic refractory materials be used as the charging material for electric furnaces used for melting cast iron parts? Read More »

CO2 emission reduction in steel mills: Advantages and challenges of different electric arc furnaces

The global steel industry is intensifying its efforts to move away from fossil fuels in order to reduce its specific CO2 footprint. Utilizing electricity to melt and blend metallic ferroalloys such as scrap steel, pig iron, direct reduced iron (DRI), and hot-pressed iron (HBI) helps reduce the CO2 footprint, but it also presents new challenges.

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Current status and existing problems of modern electric arc furnace steelmaking technology

The most feasible decarbonization path for the steel industry is currently considered to be green electricity-green hydrogen DRI-electric arc furnace (EAF). Many European steel companies are conducting pilot or industrial trials. However, the high cost of hydrogen and green electricity production, coupled with the lack of carbon tax implications, has hindered the rapid implementation of

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Five practical solutions for repairing damage to induction furnace linings

The lining of a coreless induction furnace can suffer varying degrees of damage due to prolonged melting or improper operation. This damage can often be salvaged through early repairs, saving both cost and time. Based on experience, we have summarized the following causes of lining damage in coreless induction furnaces and their corresponding repair methods:

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The advantages of incorporating waste refractory materials into refractory production

Due to the wide variety of refractory materials and the diverse raw materials used in their production, spent refractories come in many different types. When determining how to process spent refractories, different treatment methods should be considered based on factors such as the degree of erosion, the location of use, and the type of refractory

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The effect of argon blowing process on permeable bricks

The bottom argon blowing technique in ladles not only effectively balances the composition and temperature of molten steel but also causes the reaction products between slag and refractory materials to rise to the surface through dispersed microbubbles, thereby enhancing cleanliness. Argon blowing treatment plays a crucial role in improving ingot quality and stabilizing ingot casting

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Steel furnace lining: How to select among four refractory materials—silicon, magnesium, aluminum, and spinel?

With the development of induction furnaces in the cast steel industry, the application of aluminum-magnesium spinel-type refractory materials has gradually gained prominence since the 1980s. Currently, crucible-type induction furnaces used in the cast steel industry across industrialized nations predominantly employ spinel-type refractories. In recent years, some cast steel enterprises in China have also adopted spinel-type

Steel furnace lining: How to select among four refractory materials—silicon, magnesium, aluminum, and spinel? Read More »

Definition and classification of refractory materials

Refractory materials refer to inorganic non-metallic materials with a refractoriness of no less than 1580°C. They serve as structural materials for thermal equipment such as high-temperature kilns, as well as materials for industrial high-temperature vessels and components, capable of withstanding corresponding physical-chemical changes and mechanical stresses. Refractory materials are high-temperature structural materials manufactured from natural

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How to construct refractory castables and the process for castable construction

Many factories do not opt for the manufacturer’s integrated construction services when purchasing refractory castables. Instead, they typically handle the installation themselves or hire separate construction crews after purchasing the castables. This often leads to issues upon receiving the materials: when requesting application and construction methods from the manufacturer, water-mixed materials frequently become too thin

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