Ladle Castable

Ladle castable is made of high quality bauxite clinker, corundum, magnesia, magnesia alumina spinel and superfine powder, prepared with different binders and admixtures. Castables are refractory materials made from a blend of high-performance aggregates, binders, and additives. They are mixed with water to form a pourable or pumpable paste, which is then cast into the desired shape and allowed to cure. Castables used for charge ladles are specifically formulated to withstand the extreme conditions encountered during metal handling, including high temperatures, mechanical stresses, and chemical exposure. The mechanical strength of castables allows them to withstand the stresses and abrasion encountered during metal handling. Strong, durable castables ensure that the ladle can handle heavy loads and rough conditions.

Ladle Castable: a ladle used to pour molten metal into moulds to produce the casting. Transfer ladle: a ladle used to transfer a large amount of molten metal from one process to another. Ladle castables has to be resistant to erosion and impact due to metal pouring into the ladle. It needs as well to reduce the ladle patching and repair. Ladle castable is volume stable with good strength throughout its temperature range. Although originally designed for casting ladles, Ladle castable has proven to be a good, general-purpose, high temperature castable for a wide variety of applications.

Ladle Castable Advantages:

Ladle Castable is a high-performance monolithic refractory specially engineered for use in steel ladles, including the working lining, permanent lining, and back-up insulation layer. Made from high-purity raw materials such as tabular alumina, fused alumina, and low-calcium binders, this product offers excellent thermal shock resistance, high strength, and superior slag resistance, ensuring longer service life in demanding steelmaking environments.

In steelmaking and foundry operations, charge ladles play a critical role in the handling and transportation of molten metal from furnaces to casting molds. The effectiveness and longevity of these ladles depend significantly on the quality of the refractory materials used to line them. Castables, a type of refractory material applied in a liquid or paste form, are crucial for ensuring the efficient and reliable operation of charge ladles.

Ladle Castable Application:

  • Medium and small steel ladle
  • Narrow construction shape
  • Complex-shape construction places
  • Cooling for water pipe wrapping

Ladle Castable Characters:

  • Excellent High-Temperature and Corrosion Resistance
  • Superior Thermal Shock Resistanc
  • Fast Installation and Drying
  • Low Porosity & High Density
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